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Bottom filling degassing packaging machine
1、 Equipment Overview: The bottom filling degassing packaging machine adopts a gross weighing method. According to the characteristics of the material
Product details
1、 Equipment Overview
Bottom filling typeDegassing packaging machineUsing the method of gross weighing, according to the characteristics of the material, the whole machine is made of 304 stainless steel except for the transmission part, and the surfaces directly in contact with the material need to be polished.
2、 Main components and characteristics
1workbin
Made of 304 material, it serves as a small transition material box for feeding the winch. The inner surface is polished with a mirror finish and the outer surface is polished with a matte finish.
2FEED DEVICE
Adopting a single auger vertical feeding method and utilizing frequency conversion technology to achieve multi-stage speed control of the motor, thus realizing coarse, medium, and fine three speed feeding. Combined with the modification of preset point parameters, the optimal ratio of coarse, medium, and fine feeding amounts can be ensured, thereby improving the packaging speed of the system while ensuring accuracy.
The feeding port is equipped with a quick stop door to ensure that there is no excess material falling after the material filling is completed, effectively improving the measurement accuracy.
Equipped with a stirring mechanism, the animal material flows in reverse through the reverse rotation of the stirring mechanism. Combined with the forward rotation of the auger, the material is fed more evenly, saturated, and smoothly during the filling process, and the agglomeration phenomenon of the material can be improved.
There is a level sensor in the material box, which can send a signal when the material is below the set position and start feeding the upper equipment.
3weighing machine
Adopting a weighing sensor with high comprehensive accuracy, good long-term stability, and impact resistance, supplemented by a dedicated force transmission connection mechanism, bag clamping device, and weighing bracket fixation.
4Lifting and degassing device
The lifting mechanism is equipped with a weighing device and a bag clamping device to achieve bottom filling function, greatly reducing the drop height of the material and minimizing dust. It also has a built-in degassing device to increase the material density, increase the bagging rate, and save costs.
Servo motor drive, with infinitely adjustable lifting speed; The screw guide mechanism is driven, and the lifting process is stable and reliable.
5Material recycling device
Used to collect the dust that overflows during the material packaging process and recycle it into the silo
6Weighing control cabinet
Specifically, it includes high-precision weighing instruments, 24V switch power supplies, Schneider relay card inserts, etc., which control the movement of the packaging scale and are the center of the entire packaging scale.
3、 Equipment mainlyFunctional Features
1、Automatic/manual switching, self-lockingManual operation mode is used for maintenance, debugging or emergency response, normal operationFor automatic operation mode.
2、Quantitative range panel setting, adjustableWithin the quantitative adjustment range, set the measurement value arbitrarily through the instrument keyboard.
3、The feeding speed is adjustable at two speeds.Adjust the fast and slow feed rates according to the characteristics of different materials and feeding methods, and determine the optimal closing value.
4、Automatic display of packaging quantity and packaging times (six digits)The instrument displays the current packaging weight value and packaging count value at any time.
5、TraxDSPTM anti vibration technologyThe unique fast multi-level digital filtering technology eliminates the influence of vibration during the production process, ensuring weighing accuracy and stability.
6、Out of tolerance alarmDuring each weighing process, error detection and discrimination are carried out, and an alarm is triggered when the deviation exceeds the limit.
7、fault self-diagnosisThe weighing control instrument has a fault self diagnosis function.
8、Automatic zeroing.Each cycle detects the zero position, automatically corrects deviations, and the return range can be set and adjusted through the instrument keyboard. The automatic correction function of advance quantity overcomes the impact of changes in material pressure and properties in the storage bin to ensure packaging accuracy and avoid frequent fluctuations in accuracy. 9-Standard serial interface: RS232.
4、 Technical parameters
1. Material: Except for the transmission part, the rest is made of 304 stainless steel
2. Packaging speed: 40-60 bags/hour;
3. Weighing accuracy; ±0.2-±0.5%；
4. Weighing range: 10-30kg
5. Power consumption: 9kW;
6. Gas consumption: 200Nl/min;
7. Special requirement: The surface of the parts in direct contact with the material should be polished with a mirror finish.
Bottom filling typeDegassing packaging machineUsing the method of gross weighing, according to the characteristics of the material, the whole machine is made of 304 stainless steel except for the transmission part, and the surfaces directly in contact with the material need to be polished.
2、 Main components and characteristics
1workbin
Made of 304 material, it serves as a small transition material box for feeding the winch. The inner surface is polished with a mirror finish and the outer surface is polished with a matte finish.
2FEED DEVICE
Adopting a single auger vertical feeding method and utilizing frequency conversion technology to achieve multi-stage speed control of the motor, thus realizing coarse, medium, and fine three speed feeding. Combined with the modification of preset point parameters, the optimal ratio of coarse, medium, and fine feeding amounts can be ensured, thereby improving the packaging speed of the system while ensuring accuracy.
The feeding port is equipped with a quick stop door to ensure that there is no excess material falling after the material filling is completed, effectively improving the measurement accuracy.
Equipped with a stirring mechanism, the animal material flows in reverse through the reverse rotation of the stirring mechanism. Combined with the forward rotation of the auger, the material is fed more evenly, saturated, and smoothly during the filling process, and the agglomeration phenomenon of the material can be improved.
There is a level sensor in the material box, which can send a signal when the material is below the set position and start feeding the upper equipment.
3weighing machine
Adopting a weighing sensor with high comprehensive accuracy, good long-term stability, and impact resistance, supplemented by a dedicated force transmission connection mechanism, bag clamping device, and weighing bracket fixation.
4Lifting and degassing device
The lifting mechanism is equipped with a weighing device and a bag clamping device to achieve bottom filling function, greatly reducing the drop height of the material and minimizing dust. It also has a built-in degassing device to increase the material density, increase the bagging rate, and save costs.
Servo motor drive, with infinitely adjustable lifting speed; The screw guide mechanism is driven, and the lifting process is stable and reliable.
5Material recycling device
Used to collect the dust that overflows during the material packaging process and recycle it into the silo
6Weighing control cabinet
Specifically, it includes high-precision weighing instruments, 24V switch power supplies, Schneider relay card inserts, etc., which control the movement of the packaging scale and are the center of the entire packaging scale.
3、 Equipment mainlyFunctional Features
1、Automatic/manual switching, self-lockingManual operation mode is used for maintenance, debugging or emergency response, normal operationFor automatic operation mode.
2、Quantitative range panel setting, adjustableWithin the quantitative adjustment range, set the measurement value arbitrarily through the instrument keyboard.
3、The feeding speed is adjustable at two speeds.Adjust the fast and slow feed rates according to the characteristics of different materials and feeding methods, and determine the optimal closing value.
4、Automatic display of packaging quantity and packaging times (six digits)The instrument displays the current packaging weight value and packaging count value at any time.
5、TraxDSPTM anti vibration technologyThe unique fast multi-level digital filtering technology eliminates the influence of vibration during the production process, ensuring weighing accuracy and stability.
6、Out of tolerance alarmDuring each weighing process, error detection and discrimination are carried out, and an alarm is triggered when the deviation exceeds the limit.
7、fault self-diagnosisThe weighing control instrument has a fault self diagnosis function.
8、Automatic zeroing.Each cycle detects the zero position, automatically corrects deviations, and the return range can be set and adjusted through the instrument keyboard. The automatic correction function of advance quantity overcomes the impact of changes in material pressure and properties in the storage bin to ensure packaging accuracy and avoid frequent fluctuations in accuracy. 9-Standard serial interface: RS232.
4、 Technical parameters
1. Material: Except for the transmission part, the rest is made of 304 stainless steel
2. Packaging speed: 40-60 bags/hour;
3. Weighing accuracy; ±0.2-±0.5%；
4. Weighing range: 10-30kg
5. Power consumption: 9kW;
6. Gas consumption: 200Nl/min;
7. Special requirement: The surface of the parts in direct contact with the material should be polished with a mirror finish.
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